From their award winning Mantis stereo microscope with ‘eyepieceless’ viewer to their advanced non-contact measuring range (with a choice if optical or video configuration, 2 or 3-axis, manual or motorized), Vision Engineering Inc will be able to present their solutions to demonstrate how their products can help to increase productivity and reduce scrap rates.

The Mantis stereo microscope is an ergonomically advanced microscope for engineers wishing to inspect intricate medical device components, with magnification up to x20, long life LED’s, and a range of stand options and accessories.

Mantis Elite-Cam is a new variant of the Mantis with built in digital camera, ideal for instantaneous image capture for reporting purposes. Easy-to-use PC software simplifies image capture and documentation tasks, with a variety of image capture formats including: BMP, JPEG and PNG.

A comprehensive range of metrology systems will be available at the booth for demonstration including the Falcon video measuring systems, ideal for fast and consistently accurate measurement of medical devices. Measuring in X, Y and Z-axis, the Falcon provides a easy to use measurement solution of 3-axis, with additional features including a unique camera iris to enable the depth of field to be adjusted, ideal for measuring and capturing different features in z-axis.

Bring your components to MD&M Minneapolis 2012 – booth #549, to see how Vision Engineering’s systems can provide an ideal solution for inspecting or measuring medical devices.

For more information on Vision Engineering’s range of stereo inspection microscopes click here

For more information on Vision Engineering’s range of metrology systems click here

Vision Engineering's vast range of products varies from low investment, routine microscopes to innovative, high accuracy measurement systems.

Vision Engineering Inc has recently hired two new District Managers to coordinate sales of non-contact measuring systems and stereo inspection microscopes in Canada and the Mid West states.

Canada sees Chad Oates managing all sales of Vision Engineering Inc’s product range, and Douglas Woeckener will be heading up the sales in the Mid West states including: Illinois, Iowa, Kansas, Minnesota, Missouri, Michigan, Nebraska, South Dakota, North Dakota, and Wisconsin.

Vision Engineering’s products are designed and manufactured for inspection and/or measurement of component parts for industries including but not exclusive to: aerospace, automotive, medical devices; and applications including precision engineering, electronics, plastics and rubber.

From Vision Engineering’s stereo range of microscopes with an award winning ergonomic viewing head, to their impressive range of non-contact 2 and 3-axis measurement systems using both video and optical technology, offer an ideal solution for most intricate component parts requiring inspection and measurement.

For more information in Vision Engineering’s range of stereo products click here
For more information in Vision Engineering’s range of metrology products click here

SX25 stereo zoom microscope is a low cost, high quality microscope available in a range of stand options including a bench stand, boom mount, and double arm boom.

The SX25 stereo zoom microscope is the latest high quality microscope added to the Vision Engineering range of inspection and measurement systems.

Designed to be a low cost solution to a wide range of inspection tasks, the SX25 provides value without compromising on performance. Ideal for a wide range of inspection and observation tasks, the SX25 can be used in R&D for inspecting surface finish of component parts or for inspecting critical parts such as medical devices. Medical devices require stringent inspection routines, making sure there are no defects on components required for medical applications. Whether its inspection of needles, inspection of catheters or the inspection of stents, the SX25 is versatile to inspect a range of medical devices, making sure quality is adhered to throughout the manufacturing process.

Up to x180 magnification the SX25 can provide magnification for a wide range of applications. Compact, the SX25 can easily be used on a work bench where there is limited space.

For more information on the SX25 stereo zoom microscope, visit visioneng.us

Kestrel Measuring Microscope for Accurate Measurement of Die Cuts

ATL, formerly known as Ad Tape & Label Company, was established in 1951 as a small, family owned printer in Menomonee Falls, Wisconsin, USA. Manufacturing its products from table top presses, the company was named after its original product line of advertising tape. In 1963, ATL incorporated and was officially recognized as Ad Tape & Label Company, Inc. focusing on the production of labels for the industrial and direct mail markets. Following the sale of the company to an employee in 1987, ATL continued to expand its markets and product lines, specializing in producing customized labels for industries’ largest printers and direct mail companies.

Twenty years ago, ATL formed a second division where the focus shifted to servicing the medical industry by converting foams and tapes into disposable medical devices. The company developed a relationship with 3M and became one of fourteen “3M Medical Preferred Converters” in the United States. ATL’s ability to achieve and surpass the strict quality standards required by the medical industry led to a natural transition into the pharmaceutical industry in 2001, when the company developed an in-line booklet label from 3 to 19 pages. Since then, ATL has manufactured more than 120 million pharmaceutical booklet labels in over 80 languages, for more than 1700 clinical trials.

In 2003, ATL earned its cGMP (current good manufacturing practice) acceptance as a result of strict compliance to 21 CFR (Code of Federal Regulations) Part 820, for the manufacture, packaging, and storage of disposable medical devices. In 2007 ATL became a “private brand” manufacturer of medical devices and began direct shipment from its Wisconsin plant to stores/ distribution centers world-wide. ATL also follows cGMP 21 CFR Parts 210 and 211 for the manufacturing, processing, and packaging (for all pharmaceutical label manufacturing).

ATL Security Label Systems™, was established in 2007 to provide an advanced new line of labels, offering security and anti-counterfeiting features, including invisible digital forensic marking, track and trace, mass serialization, custom codes, 2D barcodes, color shifting authentication, covert “machine readable” markers, and anti-microbial labels and packaging.

The nature of the customers served by ATL means that the quality of the company’s output is of paramount importance. In addition to the strict adherence to approved organizational and procedural regulations, ATL’s products undergo rigorous quality checks at each stage of design and production. To help maintain the company’s proud reputation for the excellence of its products, regular investments are made in state-of-the-art inspection equipment. This commitment to upholding the company’s high quality standards can be illustrated by the recent purchase of an advanced Kestrel 200, optical measuring microscope from Vision Engineering.

ATL Quality Manager Greg Gilanyi explained. “Although we were previously able to adequately measure die cuts and spacing, along with the location of prints with our existing technology, we felt that this was an area for potential upgrading.”

“Having researched the alternative optical measuring microscopes (and had demonstrations of the most applicable units), we chose Vision Engineering’s Kestrel 200. Our new Vision Engineering microscope delivers fast and accurate 2-axis measurements aiding our precision and speed of operation. Also, the very sharp, high-contrast images provided by the Kestrel’s advanced optics enable our staff to examine work in greater detail. The superior optical image of the unit even allows difficult-to-view features to be measured on low contrast items, such as black or transparent labels.”

ATL President Donald Dobert stated: “We were looking for a unit that would allow us to expand our FDA cGMP (Current Good Manufacturing Practice) compliance. The Kestrel allows us to measure critical die cuts down to .0001 inch. We constantly perform IQ-OQ-PQ (Installation/ Operational/ Performance Qualifications) in our “Systems Validation Protocol”, and the Kestrel unit provides us with accurate and precise measurement. From this we can determine process Cpk and quantify to our customers our quality in terms of defects per million.”

Dobert continued: “We perform instrument Repeatability and Reproducibility studies so we can prove that measurement error does not induce false readings into our validations or Cpk (capability) data. I can tell you from my background of more than 30 years in quality, that the Kestrel unit is one of the best devices I’ve ever used.”

With Data processing performed by a QC-200 multi-function microprocessor, the Kestrel 200 was designed to be simple and easy to use, making it ideal for offline quality control routines performed by production staff. Perfect for measuring 2-D features of small, intricate parts, with a high-precision measuring stage of 6 inches x 4 inches, the Kestrel 200 is the smallest member of Vision Engineering’s optical measurement range.

Kestrel utilizes Vision Engineering’s patented Dynascope™ technology to provide enhanced surface definition for fast and simple measurement. Outstanding optical clarity also allows detailed visual inspection to be performed simultaneously. Unlike video systems which digitise captured optical information, Kestrel employs a pure optical image, meaning that there is no image processing before the measurement, allowing component parts to be measured with confidence.

The Kestrel’s surface and sub-stage illumination options enable adjustment of lighting to suit any application. Surface illumination is provided by 2 x semi-coaxial spot lamps, with the option for an LED ringlight or an episcopic (through the lens) illumination for viewing blind bores or deep surface features. With x20 magnification fitted as standard, further quick-change magnification options of x10, x20 and x50 are available.

For more information on Vision Engineering’s Metrology range visit: www.visioneng.us

Vision Engineering has been manufacturing for more than fifty years and has seen some positive growth in the last six months, David Marks, National Sales Manager continues:

“We have seen growth in both our leads and the sales of our inspection and measurement solutions. With a large proportion of our products selling into manufacturing, its important we continue to monitor the situation, and any figures suggesting there is growth is going to be good news for us. Our sales have continued to increase over the last six months and with new products such as the Mantis Elite-Cam and the low cost SX stereo micorscope range, we can optimistically forecast a good outlook for Vision Engineering in 2011.”

With a wide range of measuring machines to choose from, Vision Engineering supplies world leading companies around the world with optical profile measurement in x and y; 3-axis measurement - either optical and / or video; and manual or automated solutions.

Traceable to the National Physical Laboratory, each stage is hand assembled with extreme accuracy, allowing engineers to measure individual components accurately or batches with supreme repeatability and reproducibility - paramount in departments where numerous engineers measure the same components continuously.

Kestrel 200 is the smallest member of the Vision Engineering optical measurement range, with a 150mm x 100mm stage making it ideal for measuring 2-D features of small, intricate parts. Data processing is performed by a QC-200 multi-function microprocessor and has been designed with ease of use in mind.

Vision Engineering’s Hawk 5000 non-contact measuring microscope is ideal for users who demand the highest performance with ultimate repeatable accuracy, 3-dimensional measurement of complex manufactured components of all materials, and multi-feature modeling with advanced data import, export and analysis.

Vision Engineering recent addition to their metrology range is the Falcon 5000, a highly capable, yet compact 3-axis video measurement machine with a powerful PC-based microprocessor, ideal for both simple and complex quality control routines, where advanced data analysis and reporting is required. A CAD import/export function also allows for simplified part programming or reverse engineering applications, and a CNC option is available for an automated measuring routine.

www.visioneng.us provides more information on Vision Engineering’s complete range of non-contact measuring solutions.

From their award winning Mantis stereo microscope with ‘eyepieceless’ viewer to their advanced non-contact measuring range (with a choice if optical or video configuration, 2 or 3-axis, manual or motorized), Vision Engineering Inc will be able to present their solutions to demonstrate how their products can help to increase productivity and reduce scrap rates.

The Mantis stereo microscope is an ergonomically advanced microscope for engineers wishing to inspect intricate medical device components, with magnification up to x20, long life LED’s, and a range of stand options and accessories.

Mantis Elite-Cam is a new variant of the Mantis with built in digital camera, ideal for instantaneous image capture for reporting purposes. Easy-to-use PC software simplifies image capture and documentation tasks, with a variety of image capture formats including: BMP, JPEG and PNG.

A comprehensive range of metrology systems will be available at the booth for demonstration including the Falcon video measuring systems, ideal for fast and consistently accurate measurement of medical devices. Measuring in X, Y and Z-axis, the Falcon provides a easy to use measurement solution of 3-axis, with additional features including a unique camera iris to enable the depth of field to be adjusted, ideal for measuring and capturing different features in z-axis.

Bring your components to MD&M Midwest – booth #4714, to see how Vision Engineering’s systems can provide an ideal solution for inspecting or measuring medical devices.

For more information on Vision Engineering’s range of stereo inspection microscopes click here

For more information on Vision Engineering’s range of metrology systems click here

From their award winning Mantis ‘eyepieceless’ stereo inspection viewer (now with digital image capture) to their Falcon fully automated 3-axis video measuring solution, Vision Engineering Inc will be showcasing new products at IMTS 2010, please stop by our booth #E-5228 for a demonstration.

The new Falcon from Vision Engineering Inc is a 3-axis non-contact video measuring solution benefiting from computed numerically controlled (CNC) automated option, with unique camera and substage iris for changeable depth of field. Powerful yet compact, the Falcon measuring solution is an ideal for a wide range of measuring applications including 3-axis measurement of precision machined component parts, with its CAD import and export facility, and advanced data analysis including PC software integration. With touchscreen technology, the Falcon can be programmed easily and quickly to enable accurate, repeatable and reproducible measurements in microns; and the CNC capability allows users to benefit from an automated measurement facility. Also benefiting from calibrated stages, quadrant LED illumination, and progressive motorized z-axis, the Falcon 5000 with CNC is a valuable and capable machine to have in any quality control department.

To see a demonstration of the new Falcon video metrology solution, or any other of Vision Engineering’s stereo inspection or optical metrology solutions, visit IMTS 2010, booth #E-5228. Alternatively, you can visit www.visioneng.us/falcon

The Hawk inspection system from Vision Engineering is being utilized to inspect wafers for integrated electronic circuits and other micro devices, and is a preferred choice because of its superior ergonomic design and high resolution optical image. Adopted into the inspection team who now have seven systems, the Hawk enables the users to quickly and efficiently process the wafers, under x200 magnification. The wafers are processed under the Hawk system to make sure the coatings, holding the 200,000 chips in place, are without defects. Initially inspected using x200 magnification, the Hawk enables users to increase the magnification when required, to x500 and x1000.

Originally, the inspection team were relying on a Nikon Wafer Inspection System but required a system offering greater ergonomics with the same good quality optical image, with the color, contrast and clarity they were used to. The Hawk inspection system has been designed by Vision Engineering to offer a high standard in microscopy optics with the advantage of an eyepieceless viewer, replacing the conventional microscope eyepieces. Essentially, the operator can inspect the wafer through a viewing head, allowing them to inspect in comfort, without fatigue, promoting better accuracy and productivity. The patented technology adopted by Vision Engineering to optimize operator comfort has been an award winning triumph, with large blue chip companies investing in their range of products in the electronics industry, worldwide.

For more information on the Hawk range visit www.visioneng.us/hawk