Vision Engineering's Falcon CNC incorporates over 50 years of proven optical experience in a powerful 3-axis non-contact video measuring machine.
Falcon CNC non-contact video inspection system provides fast and accurate measurement of both routine and complex precision parts, suitable for shop floor and manufacturing inspection applications.
Falcon CNC metrology system is a highly repeatable machine, which allows you to get it right first time, every time. It has a range of system configurations and options to suit numerous applications.
- Highly repeatable programmable accuracy 3-axis video measuring machine
- 150mm x 150mm motorized precision measuring stage
- Touch probe option provides contact measuring
- Powerful and intuitive, delivering accurate results with confidence
- High resolution indexed zoom optics offer precision and flexibility
- Large field of view for easy sample orientation
- Factory completed NLEC* and SLEC** calibration
- Next generation 'touch to measure' measurement software
Small footprint, big impact
Companies across the globe choose Falcon video measuring systems to help improve production quality, reduce costs, and improve productivity.
High resolution optics, a precision measuring stage and industry leading software make Falcon the ideal solution for measuring small, intricate parts, quickly and accurately.
With space at a premium, Falcon CNC doesn't take up much room, yet can make a big difference to your quality.
Fast, accurate, simple
Simplicity is the key. Speed and accuracy is of no use if a system is difficult to use.
From single feature measurement to multipoint video edge detection, Falcon CNC delivers simple, accurate results in 3-axis for a wide range of precision measuring applications.
Touch probe option
A touch probe option provides non-contact and contact measurement in a single system, allowing fast and repeatable measurements in the Z-axis.
- Renishaw PH6 module with TP20 touch probe
- Fast and accurate height measurement
- 3µm Z-axis repeatability
Wide range of applications
Customers around the world use Falcon CNC for a wide range of non-contact measurement applications, including:
- plastic parts (e.g. connectors, tubing, molding)
- medical device implants (e.g. stents, hearing aids)
- machined parts for aerospace, automotive and military use
- general precision engineering
- plus many more applications
The Falcon CNC offers the advantage of increasing output without compromise.
Advanced features as standard
As standard, Falcon includes both camera and substage iris aperture control, fully automated CNC Z-axis control, controllable quadrant LED illumination, and both high and low magnification lens options.
Quality & design
Vision Engineering’s non-contact measurement systems represent the very best in industry-proven solutions and leading edge technologies.
Falcon system incorporates over 50 years of proven optical experience in a powerful 3-axis non-contact video measuring machine.
The Falcon has been designed to cope with the demands of a busy production environment.
All controls feature a soft touch silicone finish, ergonomically positioned to reduce hand and body movement and resulting fatigue.
Featuring 'touch2measure' technology
Falcon CNC features 'next generation' multi-touch measurement software, featuring 'touch to measure' technology, making Falcon CNC exceptionally intuitive, easy to operate and easy to learn.
'Touch to measure' means that in addition to conventional mouse control, you can 'pinch' to zoom, 'swipe' to pan across an image and 'touch' to take a measurement.
You can even trace your finger around a complex shape to 'see' the feature.
Icon based touchscreen control provides users with smartphone familiarity, with a Windows 7 based operating system allows for simple integration with applications such as Microsoft Excel (not included), or connection to network printers etc.
With simplicity at its core, 'touch to measure' software can be used by shift workers or advanced users alike, simplifying work steps, reducing operator errors, while minimizing training requirements.
Software options for Falcon CNC measuring machine
- M3 ‘touch to measure’ metrology software
- Simple yet powerful feature measurement
- Touch screen operation
- No multiple menu software options to distract the operator
- CAD like Part View mark-up for easy inspection of the measured data
- Multiple video tools to match the job in hand, from cross hair to full video edge detection
- Direct compare option to allow simple CAD import of overlay drawings to check those complex geometric parts for a simple Go/No Go decision
- IK 5300 (formerly QC-5000) advanced metrology software
For the power users who require advanced software features such as:
- Custom formulas, conditional programming
- Statistical Process Control (SPC) or RUNS databases (for long-term tracking of component performance)
- Full profiling feature including ‘auto-tracing (worming)’ operation on CNC systems
- 3D feature measurement like, cones and planes
Vision Engineering offers multiple layers of software as needed by each application. Speak to our experts to get advice to solve your application requirements.
To discuss your particular requirements in further detail, please contact your local Vision Engineering representative.
- (X,Y) 150mm x 150mm CNC measuring stage
Uncertainty formula U952D = 4+(5.5L/1000)µm, where L = length in mm, under controlled conditions.
Z-axis accuracy 10µm, using highest available magnification under controlled conditions.
- Z-axis accuracy 3µm, using touch probe
- 1.3MP color CMOS camera with 5-position indexed zoom (5:1 ratio) and iris aperture control
- Camera Iris -5-position indexed camera iris allowing increased Z-axis accuracy and enhanced component edge definition.
- Zoom Indexing - Repeatable 5-position indexed zoom
Zoom Magnification Range
|Zoom Magnification Range |
|Magnification range ||10x - 50x ||20x – 100x |
|Maximum field of view ||0.53" (13.5mm) ||0.27" (6.75mm) |
|Minimum field of view ||0.11" (2.7mm) ||0.05" (1.35mm) |
|Working distance ||3.58" (91mm) ||2.40" (61mm) |
Precision measuring stage, with factory set Non Linear Error Correction (NLEC) calibration as standard.
- 5.91" x 5.91" (150mm x150mm) CNC
- Quadrant controllable surface illumination provided by 20x high intensity LEDs
- Controllable substage illumination provided by 1x high intensity LED
- A = 16.34" (415mm) 150mm x 150mm CNC stage
- B = 21.06" (535mm) 150mm x 150mm CNC stage
- C = 20.87" (530mm) max.
- D = 4.53" (115mm) max. capacity 150mm x 150mm CNC stage
- IK5300 metrology software
- M3 metrology software (CNC version)
- Touch probe (extends Falcon CNC to provide contact measuring, when used with IK5300 software only)
- Footswitch (option for hands free entry)
- Substage color filter (to enhance definition of profiled or turned parts)